{"id":30084,"date":"2025-10-23T10:40:22","date_gmt":"2025-10-23T08:40:22","guid":{"rendered":"https:\/\/www.revistanuclear.es\/?p=30084"},"modified":"2025-10-23T10:40:25","modified_gmt":"2025-10-23T08:40:25","slug":"large-components-dismantling-facilities-in-npp-projects-decommissioning","status":"publish","type":"post","link":"https:\/\/www.revistanuclear.es\/en\/installations\/large-components-dismantling-facilities-in-npp-projects-decommissioning\/","title":{"rendered":"Large components dismantling facilities in NPP projects decommissioning"},"content":{"rendered":"<p style=\"text-align: justify;\"><div class=\"rn-icon-panel__wrap\" style=\"display:flex;justify-content:flex-start;\"><a class=\"rn-icon-panel descargar\" href=\"https:\/\/www.revistanuclear.es\/wp-content\/uploads\/2025\/10\/Desmantelamiento-grandes-componentes.pdf\" target=\"_blank\" rel=\"noopener noreferrer nofollow\" style=\"--rn-bg:#8baf31;--rn-color:#ffffff;--rn-border:0px solid;--rn-shadow:0px 0px 0px;--rn-rounded:12px;--rn-padding:14px;--rn-gap:10px;--rn-icon-size:30px;\"><span class=\"rn-icon-panel__icon\" aria-hidden=\"true\"><img src=\"https:\/\/revistanuclear.es\/wp-content\/uploads\/2022\/12\/click.png\" alt=\"\" loading=\"lazy\" decoding=\"async\" \/><\/span><span class=\"rn-icon-panel__text\">SEE FULL VERSION<\/span><\/a><br><\/div><span class=\"su-dropcap su-dropcap-style-simple\" style=\"font-size:2.5em\">T<\/span><span style=\"font-weight: 400;\">he dismantling of large metallic components, such as steam generators (SGs) and reactor pressure vessels (RPVs), represents a considerable challenge due to their size, mass, and the need to protect people and the environment. This article presents the main management strategies for large components that are contaminated or have low or very low levels of activation.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Specific challenges include:<\/span><\/p>\n<p><b>Minimization of waste volume:<\/b><span style=\"font-weight: 400;\"> decommissioning generates significant volumes of low-level (LLW) and very low-level waste (VLLW). While Spain estimations indicate that 93.700 tons of VLLW and 53.100 tons of LILW will still be produced, mainly from NPPs dismantling (7\u00b0PGRR), France anticipates in the long term 2.1\u20132.3 million m\u00b3 of VLLW, with 500,000 tons of metals requiring treatment for minimization or reuse starting in 2031.<\/span><\/p>\n<p><b>Radiological protection<\/b><span style=\"font-weight: 400;\">: Although fuel removal eliminates almost all on-site radioactivity, activated or contaminated components pose risks to workers, requiring custom tools.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Large components can be managed in two main ways once the general dismantling strategy is defined (deferred or immediate): these are\u00a0In Situ Dismantling\u00a0strategies or\u00a0&#8220;Rip &amp; Ship&#8221;.<\/span><\/p>\n<ul>\n<li><b>In Situ Dismantling:<\/b><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\">Involves cutting and segmenting components directly at the nuclear power plant site.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\">Its main advantage is dismantling without massive transportation.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\">Its main disadvantages are: it requires dedicated cutting areas, purchase of specialized equipment and skilled operators for decontamination, cutting, and waste conditioning operations. On the other hand, it requires the implementation of strategies for waste declassification and release, with adapted logistics.<\/span><\/li>\n<\/ul>\n<ul>\n<li><b>&#8220;Rip &amp; Ship&#8221; or External Dismantling:<\/b><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\">Consists of transporting complete components to a temporary storage facility or an external treatment plant.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\">Its advantages are rapid implementation, significantly reduced on-site radiation exposure, and optimized waste volume reduction and recycling, as specialized facilities have processes such as decontaminating melting that allow for a higher recycling rate than mechanical or chemical decontamination procedures.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\">Its main disadvantage is the complex logistics of transporting heavy parts, potential public opposition, and the availability of specialized external facilities.<\/span><\/li>\n<\/ul>\n<p><b>International experience shows that both strategies are viable.<\/b><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\">The advantages and disadvantages are highly dependent on the type of component to be managed, as well as its physical and radiological characteristics.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\">The choice depends on regulations, site priorities, storage availability, waste management, and costs.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\">Temporary storage in suitable external facilities can be economically and radiologically favorable.<\/span><\/p>\n<p><i><span style=\"font-weight: 400;\">In France,<\/span><\/i><span style=\"font-weight: 400;\"> EDF (\u00c9lectricit\u00e9 de France) has chosen to centralize treatment outside the plant at external facilities operated by its subsidiary\u00a0<\/span><b>Cyclife<\/b><span style=\"font-weight: 400;\">, in order to mitigate risks, reduce costs, and minimize waste\u2014resulting in a more economically and radiologically favorable solution for EDF. Additionally, EDF has a large number of replaced large components (~150 SGs) that need to be dismantled, which allows the economic investment to be easily amortized thanks to economies of scale, process standardization, and optimization of logistics and technical resources.<\/span><\/p>\n<p><b>This article presents a focus on the Technocentre,<\/b><span style=\"font-weight: 400;\"> a pioneering EDF project aimed at valorizing and recycling very low-activity metals from nuclear dismantling in the conventional industry.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The future facility, covering 15 hectares and 30,000 m\u00b2 of plant space, will process 25,000 tons of steel per year, including 12\u201318 SGs.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\">It will use an electric arc furnace to melt the steel, producing ingots that meet radiological criteria to be declassified and reused in conventional industry.<\/span><\/p>\n<ul>\n<li><span style=\"font-weight: 400;\">Advantages:<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\">Recycling will release up to 80% of the material from a SG and valorize 500,000 tons of steel, saving 450,000 m\u00b3 of storage.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\">It will reduce energy consumption by 40% and the carbon footprint by 60% compared to virgin steel production.<\/span><\/li>\n<li><span style=\"font-weight: 400;\">Timeline:<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\">Scheduled for 2031, it will create 180\u2013200 direct jobs.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\">The investment is \u20ac450 million.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\">It will have the capacity to process components from international sources.<\/span><\/li>\n<\/ul>\n<p class=\"p1\"><div class=\"rn-icon-panel__wrap\" style=\"display:flex;justify-content:flex-start;\"><a class=\"rn-icon-panel\" href=\"https:\/\/www.revistanuclear.es\/wp-content\/uploads\/2025\/10\/Desmantelamiento-grandes-componentes.pdf\" target=\"_blank\" rel=\"noopener noreferrer nofollow\" style=\"--rn-bg:#8baf31;--rn-color:#ffffff;--rn-border:0px solid;--rn-shadow:0px 0px 0px;--rn-rounded:12px;--rn-padding:14px;--rn-gap:10px;--rn-icon-size:0px;\"><span class=\"rn-icon-panel__icon\" aria-hidden=\"true\"><img src=\"https:\/\/revistanuclear.es\/wp-content\/uploads\/2022\/12\/click.png\" alt=\"\" loading=\"lazy\" decoding=\"async\" \/><\/span><span class=\"rn-icon-panel__text\">SEE FULL VERSION<\/span><\/a><br><\/div>\n","protected":false},"excerpt":{"rendered":"<p>he dismantling of large metallic components, such as steam generators (SGs) and reactor pressure vessels (RPVs), represents a considerable challenge due to their size, mass, and the need to protect people and the environment. This article presents the main management strategies for large components that are contaminated or have low or very low levels of activation. Specific challenges include: Minimization of waste volume: decommissioning generates significant volumes of low-level (LLW) and very low-level waste (VLLW). While Spain estimations indicate that [&hellip;]<\/p>\n","protected":false},"author":1742,"featured_media":30010,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"mc4wp_mailchimp_campaign":[],"footnotes":""},"categories":[83,68],"tags":[3410,4044,4045],"coauthors":[4046,4049,4050],"class_list":["post-30084","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-climate-and-environment","category-installations","tag-decommissioning","tag-large-components","tag-steam-generators"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Large components dismantling facilities in NPP projects decommissioning - Installations<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.revistanuclear.es\/en\/installations\/large-components-dismantling-facilities-in-npp-projects-decommissioning\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Large components dismantling facilities in NPP projects decommissioning - Installations\" \/>\n<meta property=\"og:description\" content=\"he dismantling of large metallic components, such as steam generators (SGs) and reactor pressure vessels (RPVs), represents a considerable challenge due to their size, mass, and the need to protect people and the environment. This article presents the main management strategies for large components that are contaminated or have low or very low levels of activation. Specific challenges include: Minimization of waste volume: decommissioning generates significant volumes of low-level (LLW) and very low-level waste (VLLW). While Spain estimations indicate that [&hellip;]\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.revistanuclear.es\/en\/installations\/large-components-dismantling-facilities-in-npp-projects-decommissioning\/\" \/>\n<meta property=\"og:site_name\" content=\"Revista Nuclear Espa\u00f1a\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/SNE.spain\" \/>\n<meta property=\"article:published_time\" content=\"2025-10-23T08:40:22+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2025-10-23T08:40:25+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.revistanuclear.es\/wp-content\/uploads\/2025\/10\/Suecia.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"1920\" \/>\n\t<meta property=\"og:image:height\" content=\"1080\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"Hugo Mej\u00eda, Ophelie Darbon, Gr\u00e9gori Dimitroff-Mekarov\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:creator\" content=\"@SNEu235\" \/>\n<meta name=\"twitter:site\" content=\"@SNEu235\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Hugo Mej\u00eda, Ophelie Darbon, Gr\u00e9gori Dimitroff-Mekarov\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"4 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\\\/\\\/www.revistanuclear.es\\\/en\\\/installations\\\/large-components-dismantling-facilities-in-npp-projects-decommissioning\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/www.revistanuclear.es\\\/en\\\/installations\\\/large-components-dismantling-facilities-in-npp-projects-decommissioning\\\/\"},\"author\":{\"name\":\"Hugo Mej\u00eda\",\"@id\":\"https:\\\/\\\/www.revistanuclear.es\\\/en\\\/#\\\/schema\\\/person\\\/86f4076bce6ef963d3b5c49c9afa4543\"},\"headline\":\"Large components dismantling facilities in NPP projects decommissioning\",\"datePublished\":\"2025-10-23T08:40:22+00:00\",\"dateModified\":\"2025-10-23T08:40:25+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/www.revistanuclear.es\\\/en\\\/installations\\\/large-components-dismantling-facilities-in-npp-projects-decommissioning\\\/\"},\"wordCount\":692,\"commentCount\":0,\"publisher\":{\"@id\":\"https:\\\/\\\/www.revistanuclear.es\\\/en\\\/#organization\"},\"image\":{\"@id\":\"https:\\\/\\\/www.revistanuclear.es\\\/en\\\/installations\\\/large-components-dismantling-facilities-in-npp-projects-decommissioning\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/www.revistanuclear.es\\\/wp-content\\\/uploads\\\/2025\\\/10\\\/Suecia.jpg\",\"keywords\":[\"decommissioning\",\"large components\",\"steam generators\"],\"articleSection\":[\"Climate and Environment\",\"Installations\"],\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"CommentAction\",\"name\":\"Comment\",\"target\":[\"https:\\\/\\\/www.revistanuclear.es\\\/en\\\/installations\\\/large-components-dismantling-facilities-in-npp-projects-decommissioning\\\/#respond\"]}]},{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/www.revistanuclear.es\\\/en\\\/installations\\\/large-components-dismantling-facilities-in-npp-projects-decommissioning\\\/\",\"url\":\"https:\\\/\\\/www.revistanuclear.es\\\/en\\\/installations\\\/large-components-dismantling-facilities-in-npp-projects-decommissioning\\\/\",\"name\":\"Large components dismantling facilities in NPP projects decommissioning - 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This article presents the main management strategies for large components that are contaminated or have low or very low levels of activation. Specific challenges include: Minimization of waste volume: decommissioning generates significant volumes of low-level (LLW) and very low-level waste (VLLW). 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